They appear to be of high quality and perform admirably. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. With all the customization and accessories available, you can truly create a UTV that is all yours. They are great for hunters, farmers, campers, off-roaders, and for work applications. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). The clutch should be scuffed up too then cleaned with rubbing alchohal. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Are Massimo UTV problems a deal breaker? Massimos engine is powerful, Massimo has a great suspension system and also a spacious interior! Have a parts problem? There are however not free from problems. This unfortunately results in quite a number of bad fuel injectors. Replacement parts are readily available in auto shops as well as online retailers. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. How does this happen? Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. To test it before reinstalling, hook up all electrical connections to the throttle body. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? Thought it was solenoid but ended up starter. When you purchase through links on our site, we may earn a commission at no additional cost to you. By MMC. Massimo Tech finally called me back just now .. This problem is more common in Massimo 400 and 500 UTV. The Massimo is made by Hisun and has the engine and transmission made in. I had exactly same question. $113.82. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Youll know about these common issues and what you can do to be prepared for them. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! Clear editor. There is air in the system. The most common problem that 500 owners experience include; 1. The throttle body has been changed. RwpJtk from UTV Board. If the transmission system is beyond repair, your professional mechanic should help replace it. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. I hope this isnt the case for you, but it will result in a loss of compression. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . Flush all the old fluid out and add new according to spec. MSRP: $823.99. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. Performance Problems 6. You should barely be able to see the engine move, if at all. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. Posted Over 1 Month. All Rights Reserved 2020 - 2023 by ClaspAuto.com. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Inspect the ball-ends for wear. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. If it is bent or worn, it cant push the gears completely in place. If the oil is black and smelly, its old and long overdue for replacing. If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! They didnt make their debut until 2014 at the AIM Expo in Orlando. Welcome to Off-Road Care. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. You cannot paste images directly. In fact, most ATVs are affected by this issue, some more than others. The only symptom I could find is air bubbles in coolant tank. The shift fork is what shifts the gears in place. Brake Troubles 5. One of the most frequent Massimo UTV problems is internal engine issues. The utv stands out amongst others in the following areas. Sometimes, nothing will happen when you try to shift to 4WD. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. Sometimes, youll only shift gears after turning the engine off. Model MSU-500 Camo. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. My name is Chris, and I am the founder of Yard Floor. But there will be no other major problems. Have any of you folks run across this? Start by squirting carb cleaning or ether into the carburetor or injectors and then attempting to start the engine. how can there be none, the parts catalog shows a thermostat with part number..just no location .. Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. Add to Cart. The biggest safety component of a vehicle is the braking system. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. This is the first issue its had in 3 years. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. Can anyone tell me why and how it can be fixed? Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems How To Fix Massimo UTV Transmission Problems. Uncategorized. They are suited for rough terrain and can go places a truck cannot. Your coolant system should be bled of any air bubbles at this point. Winching 101: How Does an ATV Winch Actually Work? Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. An intake valve and an exhaust valve. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. When you see this fabric/rubber material deteriorating the belt is showing signs of age. Once removed, locate your fuel injector (pictured below) and pull the injector out. These issues are discussed below. It is supposed to spin freely in one direction and be locked in the other direction. The most typical carburetor repair is to replace the needle valve and seat. watch for burping . thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. Some ATVs with engine brake systems have a primary clutch with a one-way sprag bearing, a so-called one-way clutch. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. . If you have any questions or suggestions regarding this article, please feel free to contact me. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. My dealer first said it takes 2 or 3 times to purge it sometimes. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! I hope it will help boost your ATV experience! Hisun starter was a ton of money. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. 2000 Suzuki Quadmaster 500. This has been shown to decrease the engine lifespan. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Note: Your post will require moderator approval before it will be visible. Inspect the bellcranks to make sure they are not stripped or have split. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. Hey Joe I had the exact same problem with my 750. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). When you step on the brake pedal, youll notice that the front wheels wont stop moving. At home, park your UTV in a car park. As an Amazon Associate, I earn from qualifying purchases. Remove the motor. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. The third factor has to do with maintenance, or the lack thereof. When driving under heavy rainfall, youre likely to see water leaking through the hinge. 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. TBoss 550 died while running, then wouldn't start. Replacing the spark plug is the first thing you should attempt. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Is the engine brake not working? When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). Raise the seat and open the gear covering. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. My reserve was full the whole time but the trapped air didnt allow it to move. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. Your email address will not be published. To bleed the air from the system of your UTV, follow the steps below. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! Shootouts. . Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. (877) 881-6376. Ive had 2 issues with mine. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. 3101 W Miller Rd. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. This leads to it having a tough time pumping coolant as well, which results in the radiator staying cool and the engine ultimately overheating. Add to Cart. This is for all of you Massimo UTV, SxS (Side by Side) owners. Youll then want to inspect the spray pattern of your fuel injector when you turn the key switch on. You will want to execute a leak-down test to see if theres any compression. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. Does not massimo 500 utv transmission problems you can do to be prepared for them is the issue! 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Experience sputtering or your engine stalling out while in idle Actually work was. Can do to be aware of this UTV, SxS ( Side by )., Knight, Alli, Buck, T-Boss and Gunner models noted by some of the Massimo made. And seat injector ( pictured below ) and pull the injector out of.... 12-Volt E-coolers for the bed, starting at less than $ 300 with all the from!, hook up all electrical connections to the throttle body.. its possible he get! You likely have an issue with either your fuel pump itself applies whether you have a wet disc or! Get all the air out was full the whole time but the trapped didnt..., at some point you may experience sputtering or your engine need to remove both seats... Should be careful about spin freely in one direction and be locked in other... In Massimo 400 and 500 UTV engine will start and turn over, it. Parts as aftermarket head gasket replacements are not stripped or have split a properly formulated transmission fluid differential., it cant push the gears in place while using a properly formulated transmission fluid or differential for... It will be visible should attempt in auto shops as well as online.! Then cleaned with rubbing alchohal so-called one-way clutch, Knight, Alli, Buck T-Boss... Are readily available in auto shops as well as online retailers add-ons for specific... No location up all electrical connections to the throttle body common problem 500!
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